【Zibo Evening News: 】Xinhua Pharmaceutical with such transfer line
Date:2014-07-29 Author: Click:
Energy saving and low carbon are not only the new requirements of the state's economic and social development under the new situation, but also the inevitable choice for enterprises to achieve healthy and sustainable development in the way of transformation, restructuring and promoting development. As with 70 years of professional pharmaceutical history of Shandong Xinhua Pharmaceutical Limited by Share Ltd (hereinafter referred to as Xinhua Pharmaceutical) with a bank adhere to energy saving principle, with innovative ideas in energy management, energy management and long-term planning aspects of the frequent moves, has exceeded the energy saving target responsibility index sign and the local government, many accept the national energy saving target responsibility the site evaluation group evaluation. The innovation driven development of the company and the relocation of the park have taken the fast lane.
The first is to ensure that the system based energy saving performance
"2012 Xinhua Pharmaceutical achieve million comprehensive energy consumption down 4.086%, to achieve annual energy reduction of 3286 tons of standard coal, and the government signed the annual energy converted to standard coal 133.79%, has completed and signed the" municipal government "in 12th Five-Year 53.3% energy saving target, the indicators have achieved overfulfiled. These achievements benefit from the efficient operation of the company's energy management system and the measurement management system. " Du Deqing, the deputy general manager of the energy conservation work, said.
In the Xinhua Pharmaceutical, energy management has experienced three stages of development, namely, strengthening site and infrastructure management, improve the system and assessment stage; vigorously promote energy-saving four application of new technologies, improve energy utilization level; establish energy management system to ensure the good operation, improve the overall level of energy management company. At present, the energy management system can carry on the instant, continuous and daily monitoring of the energy utilization process. The system has also been highly recognized by provinces, municipalities, departments and certification bodies. The company has been invited to give several typical speeches at the experience conference of energy management system held in our province many times. The company has passed ISO9001, ISO14001, ISO10012 certification, especially in 2011 through the energy management system GB/T23331-2009 certification, awarded by Shandong Luyuan Certification Center in Shandong Province, the first energy management system certification, and access to the "standard of good conduct" 3A certificate. November 2012 again smoothly through the Lu Yuan energy certification center experts on the site audit. In January 2013, the group successfully passed the assessment and evaluation of the energy saving targets of the key energy enterprises in Zibo in 2012, and got second.
The data source in the measurement data, measurement management depends on the "management is the foundation and evaluation of energy saving and emission reduction performance of energy saving and emission reduction of the basis, it can provide a powerful guarantee to ensure the good operation of the energy system in 2012, Xinhua Pharmaceutical Supervision and audit by ISO10012 system, through the authorization of measuring 3 public standards of measurement, 6 internal strength check, won the" measurement integrity outstanding unit "and" Shandong province energy benchmarking demonstration enterprise "title. The company's self developed energy online management system covers more than ten kinds of energy and power plants, such as water, electricity and steam. It integrates online detection, real-time monitoring, early warning, alarm and statistical analysis, providing reliable basis for energy saving and emission reduction. Through the self developed energy online management system, a company's three level energy management platform has been built, that is, workshop control platform, department management platform and company decision platform. Managers at all levels of the company use energy online management system to monitor the energy consumption system online, and analyze the energy utilization situation, find abnormal in time and correct it in time by using the real-time energy curve diagram, comparing the historical energy curve diagram.
The advance of investment is the guarantee of the promotion and application of energy saving four new technology
According to statistics, Xinhua Pharmaceutical investment in 2012 is about 13000000 yuan, and the promotion and application of energy saving four new technology 37. A large number of new energy saving technologies such as steam jet pump waste heat recovery and utilization technology, AABS series energy-saving pumps, North cooling energy saving automation control transformation have been applied or further promoted.
Xinhua Pharmaceutical Products Analginum mother liquor recovery steam jet pump technology is a typical application of new energy saving equipment. Sperm mother liquor Analginum in production process in distillation recovery process, before the implementation of the fractionator of ethanol in distilled liquor recycling, but the use of a large amount of steam. After the implementation, through the addition of steam jet pump unit of recovery and utilization of waste heat, to achieve savings of more than 8% steam, only liquor recovery process to achieve Analginum savings of 2000 tons of steam. The 103 workshop by steam distillation tank distillation instead of distillation column is a typical application of new energy saving technology, the process of implementation not only to remove the residual organic solvent, the crude product, improve the quality of products, the annual output of 3000 tons of new production lines to achieve ibuprofen save steam 19 thousand and 600 tons / year. After the transformation of the TMG workshop in Huambo chemical industry, the power consumption of the finished product decreased by 450KWh/ tons. The 105 workshop and 205 workshop of Xinhua Pharmacy successfully realized automatic switching between production water and water at different temperatures through automatic temperature control technology, forming an automatic unattended cascade energy consumption.
In the application of energy saving new materials, Xinhua Pharmaceutical has also made unremitting exploration and achieved practical results. The 102 workshop group with the chlorine ester PTFE material instead of glass lined tubular condenser type condenser, improve the heat transfer efficiency, reduce the amount of circulating water, save electricity. In the 301 workshop, the water pump is sprayed to improve the energy efficiency of the pump, and the electric energy is further saved.
Technological advance is the fundamental way to achieve energy efficiency
2012 Xinhua Pharmaceutical has also invested 12 million 500 thousand yuan, respectively, the implementation of technological transformation of energy-saving MVR 104 workshop, workshop 105. After the transformation in August 2012 and September the official production operation, annual savings of 5200 tons of standard coal steam. The project has been selected as a key energy saving retrofit project which is in line with the remaining heat and pressure utilization. It has been selected as the "budgetary investment project of the central government in 2013" for resource conservation and environmental protection.
The construction of the park is the core of Hutian Xinhua Pharmaceutical relocation, the park as a "modern chemical industry demonstration base", will become the antipyretic and analgesic drug production base of the world's most competitive production base, as well as domestic important cardiovascular, anti-tumor, anti infective drugs etc.. The day before, the first phase of the construction project has been successfully completed, with an annual output of 15000 tons annual production capacity of 10000 tons of aspirin and salicylic acid products, multi-functional industrial center, quality inspection office buildings, sewage treatment center, the public project has been fully completed and put into use. The two phase of the construction project of the "Five" series, power substation construction projects such as the workshop of hydrogen station entered a crucial stage, is expected before the end of July to complete the "Five" series of construction projects and equipment installation work. By the end of 2014, the chemical synthesis workshop in the general factory area of No. 14 Dongyi road will basically be shut down.
In the construction of a series of products in aspirin energy-saving projects also highlight, after the implementation of the project, salicylic acid by sublimation method to process water purification, to achieve a substantial increase in yield, realize the raw material saving; project using phenol water process, shorten the reaction time, and the salicylic acid conversion rate increased by 18 percentage points, to reduce the the production of by-products, energy and raw material saving; project a "lack of soda waste heat utilization" and "energy saving carboxylation process optimization" and other new technology and new process. The project received 1 million yuan "2012 Zibo high tech Zone energy saving technology transformation project, and eliminated the high energy consumption and backward equipment (productivity) project financial subsidies". In the same year, the project also won the Zibo energy saving excellent achievement award.
Innovation in advance energy-saving work of world without end
2013 is the key year for the relocation, transformation and adjustment of the old factory area of Xinhua Pharmaceutical. Xinhua Pharmaceutical has put forward the idea of implementing the system energy conservation. It will strengthen the scientific layout and rational layout of the energy supply in the park construction, and reduce the operation cost of the energy power in the Park. In the new park, for the rational layout of the new relocation project, reduce the energy consumption of the system, and choose the "energy saving four new technologies" under the circumstances of economic and feasible facilities and facilities, improve the level of energy utilization in a comprehensive way. In the park, to strengthen the existing equipment and facilities management, to vigorously promote energy-saving technological transformation, automatic production device level control, implementation of the sub echelon would make full utilization of existing waste heat resources, reduce energy consumption.
The reporter learned that in 2013, Xinhua Pharmaceutical is in accordance with the circular economy "reduction, reuse and recycle" principle, do the "comprehensive treatment of wastes, plan to invest 10 million yuan to promote energy-saving application of new technology, four projects in 33, including 18 projects, saving steam 10 projects, 5 projects of water saving all, after the implementation of the project is expected to produce benefits 6 million 500 thousand yuan. (journalist Yuan Yijun ）